Versatile Cylindrical Carbon Black Packing Machine Compatible With Various Carbon Analysis Machines

Product Description:

Introduction: Where Precision Begins – In Your Hands

In the dynamic, high-stakes environment of a modern foundry or steel mill, the margin for error is infinitesimally small. The quality of a final casting or a batch of steel is irrevocably determined by the chemical composition of the molten metal. While sophisticated spectrometers and thermal analysis units provide the critical data, their accuracy is entirely dependent on one crucial, yet often underestimated, component: the sampling cup.

The Huarui Carbon Analysis Sampling Cup is not merely a container; it is the first and most critical step in your quality assurance protocol. Engineered with scientific rigor and an intimate understanding of foundry challenges, this cup transforms a scoop of molten iron into a perfect specimen, ensuring the data you base your multi-million dollar decisions on is unequivocally reliable. It is the indispensable partner to your Huarui furnace, extending our commitment to quality from the melting process to the analytical stage.

Features:

Why does a seemingly simple cup matter so much? The answer lies in metallography.

The White Iron Imperative: Accurate carbon and silicon equivalent (CE, C, Si) analysis via fast cooling methods requires the sample to solidify as white iron—a hard, brittle structure where carbon is trapped in chemical combination. If the sample cools too slowly and forms gray iron (with free graphite flakes), the analysis readings will be inaccurate and unreliable, leading to catastrophic miscalculations in inoculant or carbide additions.

A Miniature Foundry: A premium sampling cup is a miniaturized, controlled casting environment. Its design, material composition, and cooling geometry are meticulously calculated to dictate the thermal dynamics of the solidifying sample, forcing the formation of the required white iron structure consistently, every single time.

A substandard cup introduces variability, the nemesis of quality control. The Huarui Sampling Cup eliminates this variable.

Technical Parameters:

Our sampling cups are the product of a philosophy centered on precision, safety, and consistency.

High-Purity Base Materials: We use only selected, high-purity quartz sands with low levels of trace elements that could contaminate the sample or interfere with the analysis.

Proprietary White-Out Agent Formulation: The inner surface of the HR-CSC cup is coated with our proprietary blend of white-out agents (typically tellurium or bismuth-based). This formulation is optimized to rapidly promote chill formation without creating excessive internal stresses that could cause cracking.

Thermal Shock Resistance: The binder system and material composition are engineered to withstand the immense thermal shock of receiving 1350-1500°C molten metal without cracking, spalling, or eroding. This ensures operator safety and sample integrity.

Controlled Solidification Pathway: The cup's geometry is not arbitrary. It is designed to promote directional solidification from the bottom up and from the outside in, minimizing shrinkage porosity and ensuring a dense, homogeneous sample with a uniform white iron structure throughout the critical analysis zone.

Ergonomic and Safe Handling: The cup features a robust, extended-length handle made from reinforced cardboard or composite material. This provides a secure, heat-shielded grip, allowing operators to sample quickly and confidently, significantly reducing the risk of burns and handling errors.

Identification Ready: A flat, smooth surface is incorporated into the design for easy marking with a heat-resistant pen or stamp, allowing for seamless sample traceability back to a specific heat, ladle, or time stamp.

Automated Production Lines: Consistency is king. Our fully automated production process ensures that every single Huarui Sampling Cup, from batch to batch, has identical weight, dimensions, density, and thermal properties. This repeatability is fundamental for building a long-term, trustworthy historical database of your metal quality.

Applications:

Application Scenarios: Where Huarui Sampling Cups Excel

The HR-CSC Series is versatile and reliable across numerous industrial applications:

Frontline Foundry Analysis: Ideal for fast-paced cupola, electric arc, and induction furnace (like Huarui furnaces) environments for immediate, pre-pour chemistry verification.

Ductile Iron Production: Critical for ensuring the correct base chemistry before magnesium treatment and subsequent inoculation.

Steel Manufacturing: Used for quick-check carbon analysis in steel melts, providing vital data for end-point control.

In-Plant Quality Laboratories & Third-Party Inspection Agencies: The gold standard for reliable and repeatable sample acquisition for certification and quality audits.

Customization:

Customize your Carbon Analysis Sampling Cup from the Huarui brand with model number AF2501. This product originates from China and is manufactured by Carbon Analysis Inc. The cup has a size of 50ml and weighs 100g, ensuring high accuracy in analysis. It is compatible with various Carbon Analysis Machines, including Activated Carbon Making Machine, Carbon Filter Face Mask, and Carbon Black Packing Machine.

Support and Services:

The Carbon Analysis Sampling Cup product comes with comprehensive product technical support and services to ensure optimal performance and user satisfaction. Our team of experts is available to assist with any product-related queries, troubleshooting, and technical assistance. Additionally, we offer training and guidance on the proper use and maintenance of the sampling cup to maximize its efficiency and accuracy.

Packing and Shipping:

Product Name: Carbon Analysis Sampling Cup

Description: This sampling cup is designed for easy and accurate carbon analysis in various samples.

Features:

• Durable plastic material
• Easy to use and clean
• Accurate measurement

Package Includes:

• Carbon Analysis Sampling Cup x1

Shipping Information:

• Shipping Method: Standard
• Estimated Delivery Time: 5-7 business days
• Shipping Cost: $5.99

FAQ:

Q: What is the brand name of the Carbon Analysis Sampling Cup?

A: The brand name of the Carbon Analysis Sampling Cup is Huarui.

Q: What is the model number of the Carbon Analysis Sampling Cup?

A: The model number of the Carbon Analysis Sampling Cup is AF2501.

Q: Where is the Carbon Analysis Sampling Cup manufactured?

A: The Carbon Analysis Sampling Cup is manufactured in China.

Q: Is the Carbon Analysis Sampling Cup suitable for carbon analysis?

A: Yes, the Carbon Analysis Sampling Cup is specifically designed for carbon analysis purposes.

Q: Can the Carbon Analysis Sampling Cup be used for other types of analysis?

A: While primarily intended for carbon analysis, the cup may be suitable for other types of analysis as well.